Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Gelco Crown Repair: The Olympia Owner’s Guide
Gelco crown repair in Olympia typically runs $340-$680 installed, depending on whether we’re resurfacing the existing crown or pouring a new Gelco-compatible cap. We stock Gelco crown materials on our trucks and can usually complete the repair within a single visit once we’ve scoped the damage. Most Olympia homeowners discover the problem during fall prep, when water stains appear on the firebox ceiling or a chunk of concrete lands in the yard after the first freeze-thaw cycle.
Which Gelco Models This Applies To
Gelco manufactured three main crown configurations that remain common in South Sound homes: the pre-formed gelcast concrete crowns (series G-100 through G-400), the stainless-steel collar-and-pour systems used with their Class A chimney packages, and the gel-coated steel crowns paired with their early 2000s factory-built fireplace lines. The G-200 and G-300 series are the ones we see most often in Olympia’s 1995-2010 housing stock, particularly in the neighborhoods off Yelm Highway and around the Capitol Lake basin.
Identifying your Gelco series starts with the data plate, usually found on the chimney chase cover or inside the firebox throat. If the plate’s gone, we measure the flue opening and crown overhang, then cross-check against Gelco’s spec sheets. The G-300, for instance, requires a minimum 2-inch overhang beyond the chase wall, and using a G-200 spec crown on a G-300 chase is a mismatch we catch during camera inspection. We source Gelco materials through Haven’s buying network alongside DuraFlex and HeatShield components, which lets us price the OEM route against quality aftermarket equivalents when the original spec is discontinued.
Level Two Chimney Olympia is an independent service provider, not affiliated with Gelco.
Signs Your Gelco Crown Repair Is Failing

- Hairline cracks spiderwebbing across the crown surface. These form when the Gelco concrete crown absorbs rainwater during Olympia’s wet winters, then the freeze-thaw cycle expands the water by 9 percent. Left alone, the cracks widen into channels that funnel water straight to the flue liner.
- Concrete fragments or sand in the firebox or cleanout. This means the crown’s top surface is spalling, flaking away in layers. On Gelco G-100 and G-200 crowns, spalling usually starts at the drip edge where the concrete is thinnest.
- Rust streaks down the chimney chase siding. Gelco steel-collar crowns develop this when the gel coating cracks at the fastener points, exposing bare metal to Olympia’s marine air. The rust is cosmetic early on, structural once the collar thins.
- Water pooling on the smoke shelf or damp odors after rain. A crowned flue should shed water to all four sides. When the Gelco crown settles or cracks, water finds the path of least resistance, often the flue opening itself.
- Visible daylight through crown cracks from inside the flue. We catch this on camera during routine sweeps. It’s the definitive sign that crown integrity is compromised and carbon monoxide or sparks have an unprotected path to roof framing.
Before
AfterReplacement Cost & What’s Included
| Service | Price Range | What’s Included |
|---|---|---|
| Gelco crown resurfacing (minor cracks, intact structure) | $340-$480 | Surface prep, Gelco-compatible flexible crown coat, new drip edge forming, photo documentation |
| Gelco crown rebuild (spalling, structural cracks, or settled crown) | $520-$680 | Removal, form and pour or pre-formed install, flue collar seal, 2-inch minimum overhang verification, photo documentation |
| Chase cover replacement (if rusted or improperly fitted) | $280-$440 additional | Custom-measured stainless or Gelco-spec cover, integrated spark arrestor if required |
The range depends on three things: how much of the old crown we need to remove, whether the flue collar and chase top are still square, and whether we can access the roof safely with our standard ladder setup or need additional rigging. Steeper pitches around Boston Harbor or the hillside homes off Cooper Point Road sometimes add $60-$120 for safe access. Every price is written and signed before we start, per Haven Standard Clause 1. The crown work carries our 365-Day Done Right Promise, and the photo record goes into your file under Clause 4.
DIY or Call Us?

There’s one safe check a homeowner can make: binoculars from the ground, looking for the crack patterns and rust streaks described above. If you see them, you’ve confirmed the problem, not solved it.
Crown repair is not a ladder-and-trowel weekend project. The Gelco crown sits at height, often on a steep roof, and the repair involves working over an open flue with loose concrete fragments and silica dust. More critically, a poorly formed crown traps water instead of shedding it, accelerating the damage you’re trying to stop. We’ve rebuilt DIY crown jobs in Olympia where the owner used standard mortar instead of a freeze-thaw-rated crown mix, and the repair failed within two winters. The camera goes in first. Everything else follows from what it finds.
Call (360) 464-2015 and we’ll scope it properly, price it in writing, and handle the roof work.
FAQs
A properly installed Gelco concrete crown typically lasts 15-25 years in the South Sound, but we’ve seen premature failure at 8-10 years when the original pour was too thin or the drip edge was omitted. Olympia’s combination of wet winters and occasional hard freezes is harder on crowns than pure rain or pure cold alone. Call (360) 464-2015 for an exact assessment of yours.
Hairline cracks with no spalling and intact structural thickness can be resurfaced with a flexible crown coat. Once the crack opens wider than a nickel, or once you see concrete loss or exposed aggregate, replacement is the only repair that holds. We make that call with the camera and a thickness gauge, not a guess.
Most Gelco crown resurfacing jobs finish in 2-3 hours. A full rebuild runs 4-6 hours, including cure time for the bonding agent. We schedule so you’re not waiting on us, and we text when the technician is en route.
We carry Gelco-compatible crown materials, bonding agents, and forming supplies on our trucks. For discontinued Gelco series, we fabricate equivalent crowns from Olympia Chimney and Famco components matched to your spec. Either way, there’s no ordering delay once we’ve scoped the job and you’ve approved the written price.
Written by Corrine Halstead, Owner, Level Two Chimney Olympia at Level Two Chimney Olympia, serving Olympia and nearby areas.





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